All In One Surgical Face Mask N95 / KN95 Machine Low Failure Rate PLC Program Control
The main composition of the equipment structure:
1. The equipment is equipped with Max6 sets of cloth unwinding and a roll diameter of Max600mm;
2. The fabric unwinding adopts the active unwinding method, and automatically unwinds according to the position of the tension roller;
3. Nose bar welding module: including the functions of nose bar unwinding, nose bar leveling, fixed length conveying, cutting and welding;
4. Fabric compound roll welding unit: adopts ultrasonic welding head and steel mold welding method, roller parallelism and position are accurately adjusted during welding, and the welding system has cooling function;
Equipment Overview:
ZY-M900 is a semi-automation fold mask production line (typical models such as KN95 masks).
The equipment is loaded in a full roll. Multi-layer non-woven fabric rolls are subjected to compound roll welding. The nose line is unwound and cut after welding. After being rolled and cut to length, it is welded, and then the body is folded in half.
After ultrasonic welding and fusion, the final mask is rolled and formed.
Equipment installation and configuration requirements
(1) Equipment size: 5200mm (L) × 1500mm (W) × 1900mm (H);
(2) Appearance color: international standard titanium warm gray 1C, if there is no special instructions, follow this standard;
(3) Equipment weight: ≤ 1000kg, ground bearing ≤ 400kg / m2;
(4) Working power supply: equipment 220VAC ± 5%, 50Hz, rated power about 14kw;
(5) Compressed air: 0.5-0.7mpa, with a flow rate of about 300L / min;
(6) Operating environment: temperature 10-35 ℃, humidity 5-35% HR, no combustible, corrosive gas, no dust (cleanliness no less than 100000).
Production Capacity :
- Production Efficiency : 40-60ppm(Related to material tensile properties)；
- Fold symmetry: +/- 1mm；
- Equipment failure rate: 5% (refers to the failure caused by the equipment itself)
Suitable Raw Materials
| NO | Raw materials | OD (mm) | Roller ID (mm) | Width (mm) | Thickness (mm) | Weight (Kg) | Remark |
| 1 | Non-woven outside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
| 2 | Filter cotton | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1-4layer |
| 3 | Non-woven inside | Max600 | Φ76.2 | 230-300±2 | NA | Max20 | 1layer |
| 4 | Bridge of nose | Max400 | Φ76.2 | 3-5±0.2 | 0.5-1.0±0.1 | 30 | 1roll |
| 5 | Earband | roll/box | Φ15 | 5-8 | Max1.2 | Max10 | 2roll/box
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Product Tags:
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All In One Surgical N95 / KN95 Automatic Face Mask Production Line Low Failure Rate PLC Program Control Images
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